Fabrication and Performance Regulation of Lightweight Porous Electromagnetic Absorbing Materials via CO2 Nucleation-Free Foaming of EP
2024

Lightweight Porous Electromagnetic Absorbing Materials from CO2 Foaming

publication Evidence: high

Author Information

Author(s): Dong Tienan, Quan Jingru, Huang Funing, Guan Yitong, Lin Zihong, Wang Zeyao, Liu Yuheng, Hang Zusheng, Zhao Yupei, Huang Yu’an, Ehrmann Andrea

Primary Institution: School of Petrochemical Engineering, Changzhou University; School of Materials Science and Engineering, Nanjing Institute of Technology

Hypothesis

Can CO2 nucleation-free foaming improve the performance of lightweight electromagnetic absorbing materials?

Conclusion

The study successfully developed lightweight epoxy foam materials with enhanced electromagnetic wave absorption capabilities using a nucleation-free foaming process.

Supporting Evidence

  • The lightweight epoxy foam achieved a minimum reflection loss of −13.25 dB and an absorption bandwidth of 3.7 GHz.
  • Materials with 2.0 wt% ferrite-based agents reached a minimum reflection loss of −26.83 dB at 16.6 GHz.
  • The foaming process expanded the material's volume to 4.6 times its original size.
  • Fourier-transform infrared spectroscopy confirmed the formation of ammonium salts during the foaming process.
  • X-ray diffraction analysis showed the materials predominantly existed in an amorphous state.

Takeaway

Researchers made a new type of lightweight foam that can absorb electromagnetic waves better by using a special process that doesn't need traditional foaming agents.

Methodology

The study used CO2 nucleation-free foaming to create porous structures in epoxy resin, incorporating carbon-based and ferrite wave-absorbing agents to optimize absorption performance.

Limitations

The high costs and need for precise control in the foaming process may limit large-scale industrial applications.

Digital Object Identifier (DOI)

10.3390/polym16243549

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