Thermal–Fluid–Structure Interaction Analysis of the Impact of Structural Modifications on the Stress and Flow Parameters in a Nozzle Box Made of StE460 Steel
2024

Impact of Structural Modifications on Nozzle Box Performance in Steam Turbines

publication Evidence: high

Author Information

Author(s): Mateusz Bryk, Marcin Lemański, Paweł Madejski, Lidija Ćurković, Sonja Jozić, Irena Žmak

Primary Institution: Institute of Fluid-Flow Machinery, Polish Academy of Sciences

Hypothesis

Can structural modifications to the nozzle box improve stress distribution and flow efficiency in steam turbines?

Conclusion

Shortening the nozzle guide vanes significantly reduces stress levels and enhances flow efficiency, leading to increased turbine power output.

Supporting Evidence

  • Shortening the nozzle guide vanes by 7 mm reduced stress levels in the nozzle box segments below critical thresholds.
  • The modifications led to increased outlet velocities and mass flow rates, enhancing turbine power output.
  • Stress levels after modifications were 236.05 MPa for Segment 1 and 249.43 MPa for Segment 2, below the yield strength limit.

Takeaway

By making the blades shorter, the turbine can work better and last longer without breaking.

Methodology

The study used Computational Fluid Dynamics (CFDs) and Thermal–Fluid–Structure Interaction (Thermal–FSI) simulations to analyze the effects of structural modifications.

Limitations

The study relies on numerical simulations, which may introduce inaccuracies, and focuses on a single case study, limiting generalizability.

Digital Object Identifier (DOI)

10.3390/ma17246287

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