Influence of Scanning Strategy on Residual Stresses in Laser-Based Powder Bed Fusion Manufactured Alloy 718: Modeling and Experiments
2024

Impact of Scanning Strategy on Residual Stresses in 3D Printed Alloy 718

publication Evidence: moderate

Author Information

Author(s): Hassila Carl-Johan, Malmelöv Andreas, Andersson Carl, Hektor Johan, Fisk Martin, Lundbäck Andreas, Wiklund Urban

Primary Institution: Applied Materials Science, Uppsala University, Sweden

Hypothesis

How do different scanning strategies affect the residual stresses in laser-based powder bed fusion manufactured Alloy 718?

Conclusion

The study found that scanning strategies significantly influence the deformation and residual stresses in 3D printed Alloy 718 parts.

Supporting Evidence

  • The study utilized high-energy synchrotron measurements to validate the predicted residual stresses.
  • Different scanning strategies were shown to lead to varying levels of deformation in the printed parts.
  • The inherent strain model was calibrated using experimental data from cantilever beams.

Takeaway

This study shows that the way you print metal parts can change how much they bend or stress, which is important for making strong and reliable products.

Methodology

The study used thermo-mechanical finite element modeling and inherent strain modeling to predict residual stresses and deformations in printed parts.

Limitations

The models may underpredict the magnitude of deformations and residual stresses.

Digital Object Identifier (DOI)

10.3390/ma17246265

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