Analysis of the Deburring Efficiency of EN-AW 7075 Aluminum Alloy Parts with Complex Geometric Shapes Considering the Tool Path Strategy During Multi-Axis Brushing
2024

Deburring Efficiency of Aluminum Alloy Parts

publication Evidence: moderate

Author Information

Author(s): Matuszak Jakub, Kawalec Andrzej, Gdula Michał

Primary Institution: Lublin University of Technology

Hypothesis

How does brushing affect the edge condition of complex-shaped aluminum alloy parts during multi-axis machining?

Conclusion

Brushing with a lead angle greater than 0° produces a stable edge with repeatable characteristics, while a lead angle of 0° results in variable chamfer widths.

Supporting Evidence

  • Brushing with blue fibers increased surface roughness compared to milling.
  • Red fibers maintained surface roughness similar to that after milling.
  • Using a lead angle of β > 0 ensured a stable edge radius regardless of edge curvature.
  • The study utilized a five-axis machining center for precise edge treatment.
  • Different brushing strategies were analyzed for their effects on edge conditions.

Takeaway

This study looked at how brushing affects the edges of aluminum parts. Using the right angle when brushing helps make the edges smoother and more consistent.

Methodology

The study used a five-axis milling center to analyze the effects of brushing on edge conditions of aluminum alloy samples with complex shapes.

Limitations

The study primarily focused on the effects of brushing on curvilinear edges and may not generalize to other edge types or materials.

Digital Object Identifier (DOI)

10.3390/ma17246267

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